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View Full Version : 19mm rsb installation


mellowness65
05-01-2008, 12:33 AM
Tools needed: 14mm and 12mm socket and ratchet, 12mm wrench, 14mm wrench(only if you use upgraded endlinks)
Time: <1hour
Parts needed: sway bar, d bushings, endlinks

I swapped my es bushings onto my 19mm rsb(rear sway bar) today and figured I'd add some pics. If you want to upgrade to a bigger one they can be found on second generation(91-96) escorts, gt's and wagons having solid 21mm rsb's and all other trims coming with the hollow 19mm one(what I have). If you upgrade the bar, you should upgrade the puny endlinks and d-bushings as they'll probably be wallowed out from use.
Here's a view from the rear of the car pointing out the endlinks and d-bushings I installed
http://i174.photobucket.com/albums/w118/mellowness65/Folder%20of%20Knowledge/P4300014-1.jpg
Stock endlinks will be 12mm bolts, D-bushings will be held on by a 14mm bolt.
To remove one from your car or any other stock escort it's easiest to put a closed end 12mm wrench on the nut on the top of the endlink, and use a 12mm ratchet on the bottom bolt head to loosen them. That way the wrench will hold against any random piece of suspension allowing you to loosen the bolt. Make sure to take the endlinks off first because they can spin, the D-bushings can't and will prevent the bar itself from rotating while you remove the links. After you get that done use a 14mm ratchet to take off the d-bushings. There is a lone bolt in front of the bar and the rear fits into a slot on the car. The bolts are long, so it's kind of annoying to get them off, the bolt is outlined in red in this pic.
http://i174.photobucket.com/albums/w118/mellowness65/Folder%20of%20Knowledge/P4300013.jpg
After you get the endlink nuts and bushing bolts off the bar should be able to fall into your hands. This picture shows where the endlinks and d-bushings go once they are removed, endlink hole at the left and d-bushing mount to the right.
http://i174.photobucket.com/albums/w118/mellowness65/Folder%20of%20Knowledge/P4300009.jpg
Now put on your upgraded bushings and endlinks. Make sure to note how the stock endlinks go together and put the aftermarket ones on with the same arrangement of pieces. from the bottom they will go bolt>washer thing>es bushing>rsb>es bushing>washer>spacer>washer>bushing>attachment point to car>bushing>washer>top nut
http://i174.photobucket.com/albums/w118/mellowness65/Folder%20of%20Knowledge/P4300012.jpg
My bushing pieces had a flat side to put towards the washer pieces, the other side will have a raised lip around the bolt.
To put the bar back on, do the reverse of how you took it off, d-bushings first, endlinks second. Tighten everything down and you're done and have something like this:
Rear view
http://i174.photobucket.com/albums/w118/mellowness65/Folder%20of%20Knowledge/P4300014.jpg
From the front of the car:
http://i174.photobucket.com/albums/w118/mellowness65/Folder%20of%20Knowledge/P4300015.jpg

If anyone has any suggestions to add please feel free :cjw:

pcolazx2
05-01-2008, 07:02 AM
Thanks for this. I know it's a pretty easy install but pics are always nice. I've got a 19mm waiting to be installed. Just need to get some endlinks and bushings.

zx2vt
05-01-2008, 10:26 AM
Good write up. I'm sure the pictures will come in very handy for some people.

zxtuner98
05-01-2008, 10:28 AM
Good write up bro. My d bushing bolts took forever. Thank god i cleaned them up/antiseized them they went in so much easier. Same with the endlinks. If you dont feel like buying ES bushings i can suggest epoxying them like i did w/ my 21mm. I recieved some with my bar that were almost new looking, not worn, i epoxied them anyways. Yeah it looks like shit but it made it alot stronger, and so far it isnt cracking...

http://i151.photobucket.com/albums/s123/zxtuner98/PICT0019.jpg

jombee
09-04-2008, 10:51 PM
does anyone have a part number for the bushings? I assume it would be different for the 13, 19 and 21 mm bars

sinzx2
09-05-2008, 01:14 AM
Nice Write Up I Have A 21 Waitin To Go OnPosted via Mobile Device

sinzx2
09-05-2008, 01:25 AM
Nice Write Up I Have A 21 Waitin To Go OnPosted via Mobile Device

Ali
09-05-2008, 09:07 AM
Awesome Job Mellowness65, makes me want to go out and buy one now.

ademaZ
09-05-2008, 09:30 AM
Very good write-up. Should the bolts be tightened down to a certain torque spec?

ZX2R
09-05-2008, 09:51 AM
21mm RSB D-bushings Prothane(no ES equivalent) #PTP-19-1120-BL(Summit).
19mm RSB D-bushings ES #4.5140
13mm RSB D-bushings ES #4.5169
RSB Endlinks ES(All sizes) # 9.8120

jombee
09-05-2008, 10:18 AM
I now have so many things I want to do this weekend.

BlackEscortGT
09-05-2008, 01:18 PM
i got a 21mm and i love it recommend this swap its the best mod ive done so far.

zx2loon
09-05-2008, 03:17 PM
Look at you...............contributing to the cause......:beer:


You've grown up so well......:p


Nice little write up. 8)