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View Full Version : Common ZX2 Problems. Read this before you post.


ZX2Fast
04-17-2008, 04:34 PM
You can use this database to check your DTC (Dianostic Trouble Codes) that are pulled from your PCM.
http://www.iequus.com/support/obd2_definitions.php
DTC Team ZX2 Knowledge Base (http://teamzx2.com/showthread.php?t=39)
Most auto part stores will read the codes for you for free. Please write down the exact code (starts with a 'P') to post along will all of your symptoms and any mods or recent work that might affect the car now.

P0171
System Too Lean (Bank 1) Symptoms include stalling at idle, rough idle, poor MPG, loss of power, high pitch sucking sound from the engine bay. This is typically caused by a vaccum leak. The most common cause is a hole in the elbow at the PCV valve. It may be hard to see so you'll want to pull it out to check it. Also look at the elbow that connects the PCV hose to the intake manifold. It can get a hole there as well. This is 90% caused by a vaccum leak and not the O2 sensor. Most people (ignorant ones) will just say it is the sensor because it set the code. That code is a good sensor reporting a lean condition. Just replacing the sensor without checking for other problems first would be like replacing an entire wire harness when a light goes out instead of checking the bulb and fuse first. Other causes can be a bad sensor, bad MAF, low fuel pressure, or an exhaust leak.

My heat and/or A/C is stuck in the defrost mode.
If you recently removed the stereo, then take it back out and reconnect the vaccum lines that go on the back of the vent selector switch. Also, this issue can be caused by a vaccum leak. See 'P0171' above for details about vaccum leaks.

Battery Light Flickers or Stays On
This is a good indication that the altenator is going out. It is rarely caused by a slipping belt. Auto Zone and Advance Auto Parts do free charging system checks. Have the altenator and battery tested.

I'm losing coolant but I see no leaks.
A common issue with aluminum radiators with plastic tanks is that these two parts have different thermal expansion rates. Over time this can cause a gap where the core meets the tanks and coolant will evaporate from these small gaps only when the radiator is hot. This is why you won't find any puddles and the car will probably pass a pressure test. You can determine if this is your issue by looking at the area where the tank and core meets. You'll be looking for residue left over from the coolant escaping. It should look brown or slightly green around that area. Kind of the color of old brass or a long time home plumbing leak. It can also be leaking from the cap if the seal on it is bad.

My temperature gauge isn't working
It is unusual for the gauge itself to fail. The ZX2 has two sensors on the thermostat housing. The top one, the coolant temperature sensor, tells the PCM the temerature of the coolant and has nothing at all to do with the reading on the gauge. There is a coolant temerature switch (some still call it a sensor, even at the part stores) on the bottom of the thermostat housing that only sends the temperature to the gauge. This is the most likely problem.

My temperature gauge rapidly flucuates or my heater blows hot/cold at random.
The most common cause for this issue is an air pocket in the cooling system. This is either caused by low coolant (most common) or a major leak in the system. See the above section: 'I'm losing coolant but I see no leaks.'

My cluster lights don't come on or they are really dim when I turn the parking/headlights on.
A common fix for this issue is to just turn the dimmer switch back up. It is located on the driverside of the lower dash panel and is easy to bump when you get into the car. This will make the lights in the dash not light up or light dimly. If th is doesn't work, check the fuse in the box.

My parking brake light comes on when I accelerate.
The parking brake light comes on if the parking brake is up or if the fluid level in the resivoir is low. Make sure the parking brake handle isn't loose. It could be loose enough that it might jump up a bit and cause the light to come one. If it is loose you can adjust it by removing the rear part of the console and tightening the nut up that holds the cable. The more common cause is low brake fluid. But, brake fluid doesn't just dissappear on its' own. Either you have a leak or the pads are worn down. As the pad wear the fluid level will drop to push the pads closer to the rotors. Don't just top off your fluid. This can lead to a lot of trouble. Check your pads to make sure they aren't worn down. If they appear fine, then check for signs of fluid leakage at all of the wheels. If in doubt, many shops offer free brake inspections.

I found oil standing on top of the spark plugs.
This is a common issue with overhead cam engines since they have the spark plugs surrounded by the valve/cam cover. The problem is the seal between the cover and head has to be perfect. Often, it isn't perfect. You can purchase a new gasket kit (important that you get the bolt grommets to or it may still seep around the edges) and install it yourself. The bolt tightening pattern and torque value is in the Knowledge Base under the 'Timing Belt' how-to. Some have had luck with just the new gasket (like myself) but others can't get it to seal unless they use some premium black RTV silicone applied in a very thin layer before the cover is installed. It is very rare that this issue is caused for any other reason. It is worth checking the cover for cracks and chipping just to make sure this isn't the issue. It is also important to note that oil standing on the plugs can cause a slight mis-fire and hesitation.

I'll add more to this later.

spiderman
04-23-2008, 08:59 PM
well the seat belts in the 00 zx2 have a recall which is not 2 big a deal but you can get it fixed free

JoshDank
04-23-2008, 09:02 PM
Crank gear might be a good addition to common problems. I know mine needed to be replaced with the updated solid piece unit.

spiderman
04-24-2008, 05:52 AM
and every one knows atx is crap it will crap out on u

Tygen1
05-01-2008, 06:34 PM
and every one knows atx is crap it will crap out on u

You sure about that...I got 225,000 on mine and it is just now starting to go out. Replaced fluid evey 20-30K and was never real nice to it.

ZX2Fast
05-01-2008, 07:36 PM
Yeah, did you mod the car? Yours is the exception, not the rule.

Tygen1
05-02-2008, 10:08 AM
My life is the exception :) Pretty much unmodded. Recently Kemanized intake and Trubenz 2.25 catback with Borla. A couple years back I got stuck in a snow storm in Ohio, a foot and half overnight and I was doing 60mph one wheel burnouts for hours trying to get unstuck, I think that was when the trans started to go down hill, but I only had 160K on it at the time. Otherwise 50/50 city highway commute with at least 2-3 wide open throttle runs each day on a 80 mile round trip.
Will turn 226k today, if it makes it :D

Tygen1
05-02-2008, 10:11 AM
I forgot to add, Does the originator of this thread want input on what common failures occur with the ZX2? I've pretty much had every failure imaginable and wouldn't mind writing them up, I did it for the old site but that's all gone now, I'll have to save it in Word this time because it took quite a while to get it all written out.

ZX2Fast
05-03-2008, 05:28 AM
I think Spykee started that thread. I'm not sure if he is interested in doing it again.

wifeszx2
05-14-2008, 01:06 AM
My wife's ATX ZX2 is now 9 years old, still running like new.

ZX2Fast
05-14-2008, 06:40 PM
Lucky you. You should add a transmission cooler before your luck runs out.

Kestas
05-27-2008, 08:12 AM
You sure about that...I got 225,000 on mine and it is just now starting to go out. Replaced fluid evey 20-30K and was never real nice to it.
Same here. I've got 192K on my '98 - original transmission. The transmission sees a complete fluid exchange with Dexron every 30K. I've owned this car from new, so I know the complete history of this car. How many people with high miles can say that? I drive the car like a normal person. I'm wondering if the transmission problems experienced by others aren't something enthusiast-related or from spirited driving.

A couple suggestions for the common problems sticky:

- Resistor block for blower motor. After a while they get burned/rusty and need to be replaced, along with the connector.

- Constant Control Relay Module (CCRM) problems.

- A/C clutch breaking apart - specifically, the outer piece (drive, PN YB521). I replaced it with a used part, which under examination showed cracks have started at the same fracture location. Whether this is a 'common' problem is up to the jury.

98vinman
06-11-2008, 08:00 AM
The timing belt idler pulley blew up on me. I've heard others say the tensioner goes... funny thing, the car would run but make a clacking noise at higher rpm's. Turns out the lower idler pulley next to the crank blew up, the clacking noise was all the ball bearings floating around in there :omg: Thank god for non-interfering heads... many more ZX2's would be in the junkyard. The stupid shafts on the pulley's are not grease fitting equipped. It's just a matter of time before they blow up.

I'm on my third ATX, 1 demise was a cooling issue with the radiator. It kinda makes me want to learn how to rebuild them. Everyone near Chicago wants $1400 to rebuild. Dealer wanted $2300 5 years ago! I found a dude for $900. It's still a lot of $

Stretch
06-27-2008, 03:19 PM
My temperature gauge isn't working
It is unusual for the gauge itself to fail. The ZX2 has two sensors on the thermostat housing. The top one, the coolant temperature sensor, tells the PCM the temerature of the coolant and has nothing at all to do with the reading on the gauge. There is a coolant temerature switch (some still call it a sensor, even at the part stores) on the bottom of the thermostat housing that only sends the temperature to the gauge. This is the most likely problem.

THANKYOUTHANKYOUTHANKYOUTHANKYOU!!!!!

My gauge and sanity are restored to optimum working condition again thanks to this info.

:biggrin:

ZX2Fast
06-28-2008, 08:12 AM
Welcome. I wouldn't mind getting some rep points. Just click on the scales above my post to add rep.

tbclrk
06-29-2008, 12:17 AM
ok so if our coolant is leaking because of the two different expansion rates how do we fix this?

ZX2Fast
07-01-2008, 08:39 AM
Replace the radiator.

mikemacdonald88
07-15-2008, 08:09 PM
so i threw a P0171 (bank 1 lean) and everyone told me it was the o2 so i went and spent $53 on a o2 then later came on here and saw the first post and to my surprise it was the pcv elbow i replaced it and it purrs like a kitten now thanks
oh and i def got that 53 bux back
WORD lol

ZX2Fast
07-16-2008, 12:02 AM
Ha, some of those parts store guys are tools.