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yellow2000S/R
04-17-2008, 11:30 AM
Pots IAT/ECT Installation version 1

Supplies needed:

1 roll 18 gauge wire or larger
2 potentiometers, .5 watt, 0-50k ohm resistance
soldering iron and solder
wire cutting/splicing tool
4 crimp connectors (18-22 gauge)
1 roll electrical tape
2 knobs
Which wires to tap for ECT?
The Electronic Coolant Temperature sender is located at the back (drivers side) of the motor, on the top of the cylinder head water outlet (black phenolic plastic block), where the top radiator hose connects to the motor.

Pick either one of the two wires to cut.

Splice the 18 gauge wire onto each end that was cut

Run the wire to where you are going to mount the control knobs. I put mine in the door pull trim on the drivers door... looks tight and is easy to access.

Solder the wires, 1 to the center terminal, 1 to the outside terminal. The third terminal remains unused.

Now you're ready to try... set knob to zero resistance and start car. Turn up the ECT knob until you see the idle jump to about 1300-1400 rpm. This mod really comes alive after 4500 rpm. If you notice pinging, try either a higher octane gas, or reduce the amount of turn to the ECT knob until the pinging stops.

As far as IAT mod, for 98's follow the Keman mod instructions (Flints FAQ's), except put the wires and pot in place of the resistor. For 99's the wire you need is on the main MAF harness, the white/green wire at the outer end of the 6 wire harness. Everything else is the same install as the ECT mod above. Best setting is 37-38k ohms for the IAT pot (approx 200 degree crank of the knob).

IMPORTANT NOTES:
1. Turn up knobs only when you need it. Cranking the knobs all the time may cause the computer to start "adjusting" the resistance out, and starting the car hot with the knobs cranked could cause flooding or plug fouling.

2. The ECT knob when on, turns off the cooling fan, so overheating is a possibility if you don't watch the gauge. This is not a problem if your moving above 30mph, but idling a long time may be a problem. Turning the AC on will activate the fan, so if you choose to drive stop and go for more than 5 minutes with the ECT knob cranked, keep that AC on.

Pictures:

Knob mounting in door... wires run thru door into the rubber tube containing the speaker wires, then a cut is made to the back of the rubber tube to allow the wires to run into the front fender, and to the engine compartment.



Location of IAT (1999-2001) and ECT (all) sensors:



Routing of wires from under hood to door panel:



Dyno Results (gains on the dyno showed a peak gain of 5.4 hp / 7.7 tq, and a max gain of 14.4 hp / 10.8 tq. at 6500 rpm. 1999 s/r with a K&N filter and udp added.)

ZX2Fast
04-18-2008, 03:53 AM
http://memimage.cardomain.net/member_images/5/web/365000-365999/365874_109_full.jpg

Hightech
08-21-2008, 04:27 PM
I understand the picture, I have yet to do this, took off work so got some time ( to do it) , but didnt start because I dont understand this:

If you have the switch ON, the electric goes thru the wire, to the switch, thru the switch to the POT ( changes Ohms or whatever) then comes back out the other end of the switch to to the computer.. cool you got POTs

Now if the switch is OFF, the electric comes from the wire to the switch... the switch is off..... so the ciruit ends.... So how does the computer even recieve the unmodified signal?

Also, if eventullay your computer "adjusts" the resistance out, would unpluging the battery for like 10 mins reset it back to defult?


: o

5whiskey
08-22-2008, 07:00 AM
Hey hightech...

I'm a noob too, but can answer part of your question.

You don't install a switch along with this set up, just the potentiometers (POTS). I'm not going to insult your intelligence by over-explaining, as I'm sure you know what a pot is and the purpose behind the mod. When the POT knobs are set at zero resistance, the circuit is still complete. Turning the knob only adds ohms, never does it open the circuit.

BTW, if you would like to have the whole deal on an on/off switch prior to the knobs (you know, stock until you hit the switch, then you can play with the knobs switching it on) there is a way to do it with running either 3 or 4 conductors and a relay. I'll have to think about it and post a wiring diagrahm. I do know that this would be alot of trouble to just put a kill switch on the knobs.

As for the comp question... can't help you there. Sorry man.

5whiskey
08-22-2008, 07:12 AM
Hey man, the coffee machine is broke this morning and I still haven't woken up yet. I told you wrong...

To put a switch inline with the pots all you need is a 3-way switch. Sorry man, I'm making things too complicated for myself this morning.:o

Hightech
08-22-2008, 08:27 AM
Ah, ment to post this on VERSION 2....... witch has the switch.. btw i dont really know much about electric other then when i hooked up subs, but just hoping to understand this so i can do it....



Okay, looked up SPDT switch ( 3-way amercain name) and found out that is excatlly what ill need, only 1 problem I dont get yet:

if i got the switch to go to STOCK mode, so it goes from TEMP --> switch --> comp ( which would do nothing other then go threw 6 extra inches of wire) ... But, i have to splice the wire going to the comp, so it can recieve the regular wire, and the POT wire.... now what prevents electic from going from the splice up through the POT wire, would that effect anything?
http://www.geocities.com/rshighboy/wireszx2.JPG
http://www.geocities.com/rshighboy/wireszx2.JPG


Picture: explantion, the connection point above the COMP, where the 2 wires connect to the COMP, if i have it in STOCK mode, what prevents the electric from going thru the RIGHT most wire, up the pot, and dead end at the switch? If it does do this, will it effect anything? Sorry, not to good of electric flow, thinking of it kind of like water and pipes

5whiskey
08-22-2008, 02:31 PM
No, that won't affect anything. Electricity will flow toward ground. When the switch takes the pot out of the loop, that portion of the circuit is open so current would not flow back toward the pot. Your diagram is correct. Cheers.

mechtech
08-28-2008, 12:13 AM
I would not mess with potentiometers.
I'd use nice sized fixed resistors. 30k to 50k. It won't make much difference.
When I did this, I put my resistors permanently inline to the respective sensor wires [near the computer].
Then run a wire from each end of the resistor to a switch. To do both at once , use a DPDT switch. 'Off' is POTs, and 'On' is normal - the current bypasses the resistor.
This is stone simple and foolproof. I put my switch kinda underneath the P brake handle - easy to switch when you drive.